Installation for finishing thermal pulse processing of metals and plastics
COUNTRY OF ORIGIN
IDENTIFIER
BO6838PUBLISHED
2023-06-01LAST UPDATE
2023-06-01DEADLINE
Linked profile in other language
Responsible
Svetlana Markova
+375 29 752 8328
sveta_oms@itmo.by
+375 29 752 8328
sveta_oms@itmo.by
Summary
A.V. Luikov Institute of Heat and Mass Transfer of the NAS of Belarus offers consumers services for the technological cleaning of parts of high-precision mechanisms from burrs, microparticles and microliquids under an outsourcing agreement or subcontract and is looking for partners to conclude a manufacturing agreement.
Description
At present, for all branches of mechanical engineering, the problem of technological cleaning of parts of high-precision mechanisms from burrs, microparticles and microliquids is relevant. The main processing methods that do not lead to additional micro-pollutions are electrochemical and thermal pulse. However, the electrochemical method can only remove impurities and defects on metals, while thermal pulse processing is applicable to metals, plastics, ceramics and composite materials and improves the quality of products, their working life, safety and increase the competitiveness of products in the market.
The A.V. Lykov Institute of Heat and Mass Transfer of the NAS of Belarus has developed an installation for finishing thermal pulse processing of metals and plastics, in which burrs and process impurities are removed due to short-term (up to 20 ms) high-density thermal exposure.
Processing of parts is carried out inside a cylindrical chamber by generating a thermal pulse in it by an explosion of a combustible gas mixture. To intensify the processes of heat exchange between the part and the products of combustion, the combustion of fuel occurs in the detonation mode. The removal of combustion products is carried out in a hot state, which prevents the deposition of oxides and removed materials on the treated surfaces. The control system registers the pressure in the chamber during processing and records the measurements with a digital oscilloscope.
Technical characteristics of the installation:
Application area:
The Institute offers partners:
More."Actual developments, research, measurements and tests" Catalog-2021, pp.61-62.(in Russian)
The A.V. Lykov Institute of Heat and Mass Transfer of the NAS of Belarus has developed an installation for finishing thermal pulse processing of metals and plastics, in which burrs and process impurities are removed due to short-term (up to 20 ms) high-density thermal exposure.
Processing of parts is carried out inside a cylindrical chamber by generating a thermal pulse in it by an explosion of a combustible gas mixture. To intensify the processes of heat exchange between the part and the products of combustion, the combustion of fuel occurs in the detonation mode. The removal of combustion products is carried out in a hot state, which prevents the deposition of oxides and removed materials on the treated surfaces. The control system registers the pressure in the chamber during processing and records the measurements with a digital oscilloscope.
Technical characteristics of the installation:
dimensions | 750х750х2600 mm |
weight | 3200 kg |
processing chamber cylinder size | 200х200 mm |
processing chamber volume before locking | 25,1 liters |
processing chamber volume after locking | 6,3 liters |
maximum pressure | 600 atm |
exposure time | 20 ms |
process temperature | 2500–3500 °С |
Application area:
- finishing treatment of metals from foreign inclusions, surface defects, burrs;
- removal of flash from plastic parts;
- modification of the workpiece surface (increase in hardness, decrease in roughness).
The Institute offers partners:
* technological cleaning of parts of high-precision mechanisms from burrs, microparticles and microliquids under a outsourcing agreement or subcontract;
* installation for finishing thermal pulse processing of metals and plastics under a manufacturing agreement.
More."Actual developments, research, measurements and tests" Catalog-2021, pp.61-62.(in Russian)
Advantages and Innovations
Thermal pulse processing makes it possible to create energy- and material-saving, environmentally friendly technological processes, including through the use of economical and environmentally friendly quenching medium, providing a significant reduction in residual thermal stresses and deformations of products.
Gas-pulse processing improves mechanical, technological and operational properties structural and tool steels, titanium and aluminum alloys, plastics.
Gas-pulse processing improves mechanical, technological and operational properties structural and tool steels, titanium and aluminum alloys, plastics.
Stage of development
Already on the market
Funding source
State budged
Internal
Internal
IPR status
Exclusive rights
Secret know-how
Secret know-how
Sector group
Aeronautics, Space and Dual-Use Technologies
BioChemTech
Materials
Sustainable Construction
BioChemTech
Materials
Sustainable Construction
Organization information
Type
R&D institution
Year established
1952
NACE keywords
C.22.29 - Manufacture of other plastic products
C.25.61 - Treatment and coating of metals
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
C.25.61 - Treatment and coating of metals
M.72.19 - Other research and experimental development on natural sciences and engineering
M.74.90 - Other professional, scientific and technical activities n.e.c.
Turnover (in EUR)
1-10M
Already engaged in transnational cooperation
Yes
Additional comments
A.V.Luikov Heat and Mass Transfer Institute of the National Academy of Sciences of Belarus is the largest scientific institution in the republic dealing with the solution of fundamental and applied problems of heat and mass transfer, fluid dynamics, power engineering, heat engineering, chemical physics, physics of combustion and explosion, nanotechnology, as well as the creation of energy-efficient and environmentally friendly technologies and equipment, apparatus and devices for power engineering and mechanical engineering, agro-industrial complex and construction industry, medicine, chemical, electronic, radio engineering, food industry, space industry.
The Institute carries out scientific, scientific-organizational, and scientific-production interaction with academic and industrial research institutes, universities, design bureaus, associations, and enterprises of Belarus, Russia, Ukraine, Kazakhstan, Moldova, Uzbekistan, Lithuania, Latvia, China, USA, India, Germany, Poland , Czech Republic, Israel, Brazil, Italy, France, and other countries.
The Institute carries out scientific, scientific-organizational, and scientific-production interaction with academic and industrial research institutes, universities, design bureaus, associations, and enterprises of Belarus, Russia, Ukraine, Kazakhstan, Moldova, Uzbekistan, Lithuania, Latvia, China, USA, India, Germany, Poland , Czech Republic, Israel, Brazil, Italy, France, and other countries.
Languages spoken
English
Russian
Russian
Information about partnership
Type of partnership considered
Manufacturing agreement
Outsourcing agreement
Subcontracting
Outsourcing agreement
Subcontracting
Type and role of partner sought
Consumers interested in purshasing services for the technological cleaning of parts of high-precision mechanisms from burrs, microparticles and microliquids under an outsourcing agreement or subcontract.
Partners interested in purchasing an installation for finishing thermal pulse processing of metals and plastics under a manufacturing agreement.
Partners interested in purchasing an installation for finishing thermal pulse processing of metals and plastics under a manufacturing agreement.
Type and size of partner sought
> 500
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
Sole proprietor
251-500
SME 51-250
SME 11-50
SME <= 10
R&D Institution
Sole proprietor
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Статистика ведется с 01.06.2023 17:48:20
Статистика ведется с 01.06.2023 17:48:20