Technology and equipment for magnetorheological polishing of optical elements
COUNTRY OF ORIGIN
IDENTIFIER
TO3357PUBLISHED
2021-01-16LAST UPDATE
2023-04-08DEADLINE
Linked profile in other language
Responsible
Svetlana Markova
+375 29 752 8328
sveta_oms@itmo.by
+375 29 752 8328
sveta_oms@itmo.by
Summary
A.V.Luikov Heat and Mass Transfer Institute offers consumers technology and equipment for magnetorheological polishing of optical elements under a commercial agreement with technical support, as well as partners to conclude a joint venture agreement.
Description
The A.V. Lykov Institute of Heat and Mass Transfer of the NAS of Belarus specializing in research of industrial technologies has developed technology and equipment for magnetorheological finishing (MRF).
MRF is a method of surface treatment based on the rheological properties of magnetorheological polishing fluids (MPF) that is used to produce high-quality parts. In a magnetic field, the MPF becomes a viscoplastic medium, which acts as a polishing pad.
Main advantages of proposed technology and equipment:
- Precision, possibility to conduct treatment of surface without overheating and destruction of the material
- Dimensions of treated components: from 3 mm to 2.5 meters.
The equipment is multi-purpose and allows performing the following technological operations:
- Polishing - removing of the uniform layer from the surface
- Retouching - local surface treatment
- Form change from spherical to aspherical.
The equipment includes MRF computer numerical control (CNC) machines, modules, and liquids for surface treatment:
- 3-5 coordinate CNC machines for MRF, made of natural stone, using linear drives
- 1-2 coordinate modules for modification of machines and coordinate systems
- Magnetorheological liquids on the aqueous and non-aqueous basis.
Examples of MRF use:
- Superfinishing of the surface after traditional polishing or diamond grinding
- Planarization of wafers and thin films processing
- Replacement for the chemical etching process
- Removal of defective surface layers
- Forming of an aspherical surface
- Production of segmented aspherical metal-optical elements.
Treated materials:
- Optical materials (glass, quartz, glass ceramics)
- Optical ceramics (astropyroceramics, Zerodur)
- Laser crystals, including water-soluble (BBO, LiF, KDP, CaF2, MgF2)
- Super hard crystalline materials (SiC, Si3N4, SixNyOz, WC)
- IR materials (zinc chalcogenides ZnS and ZnSe; Ge)
- Semiconductor materials (Si, Ge, GaAs)
- Non-magnetic metals and alloys (Cu, Al, Cr, Ni, stainless steel)
- Ceramic materials
- Thin films and coatings.
The Institute offers partners and R&D organizations:
* as part of a commercial agreement with technical support, the acquisition of technology and equipment for magnetorheological polishing of optical elements;
* under the agreement on a joint venture, the creation of a joint production of equipment for magnetorheological polishing of optical elements.
MRF is a method of surface treatment based on the rheological properties of magnetorheological polishing fluids (MPF) that is used to produce high-quality parts. In a magnetic field, the MPF becomes a viscoplastic medium, which acts as a polishing pad.
Main advantages of proposed technology and equipment:
- Precision, possibility to conduct treatment of surface without overheating and destruction of the material
- Dimensions of treated components: from 3 mm to 2.5 meters.
The equipment is multi-purpose and allows performing the following technological operations:
- Polishing - removing of the uniform layer from the surface
- Retouching - local surface treatment
- Form change from spherical to aspherical.
The equipment includes MRF computer numerical control (CNC) machines, modules, and liquids for surface treatment:
- 3-5 coordinate CNC machines for MRF, made of natural stone, using linear drives
- 1-2 coordinate modules for modification of machines and coordinate systems
- Magnetorheological liquids on the aqueous and non-aqueous basis.
Examples of MRF use:
- Superfinishing of the surface after traditional polishing or diamond grinding
- Planarization of wafers and thin films processing
- Replacement for the chemical etching process
- Removal of defective surface layers
- Forming of an aspherical surface
- Production of segmented aspherical metal-optical elements.
Treated materials:
- Optical materials (glass, quartz, glass ceramics)
- Optical ceramics (astropyroceramics, Zerodur)
- Laser crystals, including water-soluble (BBO, LiF, KDP, CaF2, MgF2)
- Super hard crystalline materials (SiC, Si3N4, SixNyOz, WC)
- IR materials (zinc chalcogenides ZnS and ZnSe; Ge)
- Semiconductor materials (Si, Ge, GaAs)
- Non-magnetic metals and alloys (Cu, Al, Cr, Ni, stainless steel)
- Ceramic materials
- Thin films and coatings.
The Institute offers partners and R&D organizations:
* as part of a commercial agreement with technical support, the acquisition of technology and equipment for magnetorheological polishing of optical elements;
* under the agreement on a joint venture, the creation of a joint production of equipment for magnetorheological polishing of optical elements.
Advantages and Innovations
The technology and equipment developed by the Belarus R&D institute allows to achieve accuracy of the shape up to
λ / 150 and surface roughness up to 0.07 nm, while equipment of other companies allows to achieve only accuracy of the shape up to λ / 50 and surface roughness up to 5 nm.
λ / 150 and surface roughness up to 0.07 nm, while equipment of other companies allows to achieve only accuracy of the shape up to λ / 50 and surface roughness up to 5 nm.
Stage of development
Already on the market
Funding source
State budged
Internal
Internal
IPR status
Patents granted
Secret know-how
Secret know-how
Comments regarding IPS status
Patents of the Republic of Belarus: No. 5845 and No. 17339.
Patent Russian Federation №68409.
Patent Russian Federation №68409.
Sector group
Aeronautics, Space and Dual-Use Technologies
Nano and micro technologies
Nano and micro technologies
Organization information
Type
R&D institution
Year established
1952
NACE keywords
C.28.99 - Manufacture of other special-purpose machinery n.e.c.
M.72.19 - Other research and experimental development on natural sciences and engineering
M.72.19 - Other research and experimental development on natural sciences and engineering
Turnover (in EUR)
1-10M
Already engaged in transnational cooperation
Yes
Additional comments
A.V.Luikov Heat and Mass Transfer Institute is the largest academic institution in the Republic of Belarus, which is engaged in solving fundamental and applied problems of heat/mass transfer, fluid dynamics, power engineering, thermal engineering, etc. and in developing energy-efficient and environmentally friendly technologies and equipment, facilities for power engineering and engineering, agro-industrial complex and construction industry, medicine, as well as for chemical, electron, radio, food, space industry.
Languages spoken
English
Russian
Russian
Information about partnership
Type of partnership considered
Commercial agreement with technical assistance
Joint venture agreement
Joint venture agreement
Type and role of partner sought
Consumers interested in purchasing the technology and the equipment for magnetorheological polishing of optical elements under a commercial agreement with technical assistance.
Partners interested in establishing a joint production of the equipment for magnetorheological polishing of optical elements under a joint venture agreement.
Partners interested in establishing a joint production of the equipment for magnetorheological polishing of optical elements under a joint venture agreement.
Type and size of partner sought
> 500 MNE
> 500
251-500
SME 51-250
R&D Institution
> 500
251-500
SME 51-250
R&D Institution
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Статистика ведется с 16.01.2021 10:31:57
Статистика ведется с 16.01.2021 10:31:57